What does this code mean?
The EGR system returns some exhaust gas to the engine. P0402 means more flow was detected than expected. Both the gas flow and the way it is measured need checking before choosing a repair.
Locate the reported problem
Record whether the engine runs roughly at idle or stalls. These symptoms provide context but do not independently prove an EGR fault.
Read it with the other codes
Unlike the insufficient-flow P0401, this code concerns excess flow. The technician should compare the requested valve state with its response and the feedback signal.
Possible causes to investigate
These are possibilities, not a diagnosis or a ranked list of failed parts.
What to do first
What the workshop can check
Check commanded EGR operation against the evidence used to infer flow. Inspect relevant passages and feedback circuits before deciding whether the valve, its control or another measurement is responsible.
A useful question to ask
Is gas flowing when it should not, or does the feedback incorrectly suggest excess flow?
Your vehicle changes the next step
Year, make, model, engine and the complete code list matter. Cylinder layout, test conditions and repair procedures can differ. Use service information for the exact vehicle; a generic code does not establish an exact failed part.
Can I keep driving?
This page cannot decide whether your car is safe to drive. A flashing engine light, severe shaking, overheating, strong fuel smell or major power loss calls for prompt attention. Stop safely when needed, follow your handbook and seek assistance rather than continuing a test drive.
Terms in this guide
These words appear in the explanation. Select an underlined term in the text to reach its definition.
- EGR
- Exhaust gas recirculation: returns some exhaust to the engine to reduce certain pollutants. The EGR valve helps control that flow.
- Monitor
- A check the car performs when particular conditions are met. Here it does not mean a display screen.
- Idle and rpm
- Idle is the engine running without accelerator input. Revolutions per minute, or rpm, describe how fast it turns.
- Sensor and signal
- A sensor measures something such as pressure or temperature. Its signal carries that information electrically to the car computer; a wrong reading does not always mean the measured component is faulty.
- Actuator and solenoid
- An actuator turns a control command into physical action. A solenoid uses electricity and magnetism, for example to move a valve.
- Circuit, supply and ground
- A circuit includes the wiring and connections carrying electricity. Supply powers a component; ground is its electrical return. A fault in any of these can change a reading.
- Engine load
- How much work is demanded from the engine, such as on a hill. It is not just passenger or luggage weight.
- Intake
- The passages and components that bring air into the engine. The intake manifold distributes that air among the cylinders.
Sources and scope
Definitions and general OBD context are cross-checked against the references below. Manufacturer documents describe specific vehicles and systems; their procedures and thresholds are not instructions for every make. This is educational guidance, not a vehicle-specific repair procedure.